Hoʻopau ʻili i ka mīkini cnc

ʻO ka wili a me ka huli ʻana o CNC he mea maʻalahi, kumukūʻai-pono a pololei, akā naʻe e hoʻonui ʻia nā mea hiki i nā ʻāpana mīkini CNC ke noʻonoʻo ʻia nā hoʻopau hou.He aha nā koho?ʻOiai he nīnau maʻalahi kēlā, paʻakikī ka pane no ka mea he nui nā kumu e noʻonoʻo ai.

ʻO ka mua, no ke aha ka hopena?ʻO ia ka hoʻomaikaʻi ʻana i ka nani a i ʻole ka hana?Inā ʻo ka hope, he aha nā ʻano o ka hana e pono e hoʻomaikaʻi?ʻO ka pale ʻana i ka corrosion, ka paʻakikī o ka ʻili, ka pale ʻana a i ʻole ka pale EMI/RFI?He mau nīnau wale nō kēia e pane ʻia, no laila, ke manaʻo nei ua ʻike ka mea hoʻolālā i nā pahuhopu, e nānā kākou i nā koho like ʻole.

Hoʻopau no ka CNC machined metala a me nā ʻāpana prototype alloy
I loko o nā makahiki he 40 i hala iho nei, ua noi ʻia nā mīkini hana Prototype Projects e hana i nā ʻāpana mai kahi ʻano nui o nā metala a me nā alloys no nā noi ma kahi ākea o nā ʻoihana.Hoʻopau pinepine ʻia nā ʻāpana mīkini CNC, hoʻomaʻemaʻe ʻia a hoʻomaʻemaʻe ʻia akā, ma hope o kēlā, ākea loa ke koho ʻana i nā hoʻopau hou.

I kēia manawa, ʻo nā metala kaulana loa o kā mākou mea kūʻai aku he alumini alumini, kila kila.

ʻO ke keleawe, ke keleawe, ke keleawe phosphor, ke kila māmā, ke kila mea paahana.Mai kēlā manawa kēia manawa, noi nā mea kūʻai aku i ka mīkini CNC i nā metala ʻē aʻe.

Hiki ke hoʻopau ʻia nā metala a me nā alaloa ma nā ʻano like ʻole.No ka laʻana, hiki ke hoʻomaʻemaʻe ʻia ka aluminika, anodised hardcoat, a i ʻole ʻeleʻele a i ʻole ka waihoʻoluʻu kala, ʻoiai ʻo 6082 alumini alumini e ʻae i ka anodising ʻoi aku ka maikaʻi ma mua o kekahi mau māka ʻē aʻe.Pēlā nō, hiki i ka pā paahana 5083 a mākou e hoʻohana ai ke hana i nā kaha kikoʻī.ʻO ke koho e pili ana i ka hoʻomaikaʻi ʻana i ka aesthetics a i ʻole ka hana (ʻoi aku ka pale ʻana i ka corrosion a i ʻole ke kūpaʻa ʻana).

ʻO ke kila kila ke kūpale i ka corrosion akā i kekahi manawa ke kuhikuhi nei nā mea kūʻai aku i nā hoʻopau hou.ʻO ka electropolishing, no ka laʻana, hoʻopuka i kahi hoʻopau kiʻekiʻe a me ka wehe ʻana i nā burrs a me nā kihi ʻoi mai nā ʻāpana paʻakikī.Ma ka ʻaoʻao ʻē aʻe, inā pono e hoʻomaikaʻi ʻia ka paʻakikī o ka ʻili, ke kūpaʻa a i ʻole ka hana luhi, hiki i ka 304 a me ka 316 stainless steel ke nitrided a i ʻole nitrocarburized.

Loaʻa ka pōmaikaʻi o ke kila māmā mai ke koho ākea loa o ka hoʻopau.Loaʻa nā koho i ka pena pulu, ka pena electrophoretic, ka uhi pauka, ka electroplating, ka ʻeleʻele kemika, ka puhi ʻana i ka bead, ka electropolishing, ka paʻakikī pahu, ka uhi ʻana o ka titanium nitriding (TiN), nitriding a me ka nitrocarburizing.

Hoʻomaopopo pinepine ʻia ke keleawe a me ke keleawe no nā ʻāpana hana, me ka ʻole o ka hoʻopau hou ʻana ma hope o ka mīkini.Inā pono naʻe, hiki ke hoʻomaloʻo ʻia nā ʻāpana me ka lima, electropolished, electroplated, vapor blasted, lacquered a mālama ʻia me ka ʻeleʻele kemika.

ʻAʻole nā ​​mea hoʻopau i hōʻike ʻia ma luna nei wale nō i loaʻa no nā metala a me nā mea hao.Hauʻoli mau mākou e kūkākūkā i ka pau ʻana me nā mea kūʻai aku a hoʻāʻo mākou e kōkua i nā wahi āpau e hiki ai iā mākou.

Hoʻopau no nā ʻāpana prototype plastik mīkini CNC
E like me nā ʻāpana metala a me nā ʻāpana, hoʻopau ʻia nā ʻāpana plastik āpau a mākou mīkini CNC, hoʻomaʻemaʻe ʻia a hoʻoneʻe ʻia akā, ma hope o kēlā, ʻokoʻa nā koho hoʻopau.

Ke noi nei ka hapa nui o nā mea kūʻai aku i nā ʻāpana plastic prototype CNC machined i loko o ka acetal (ʻeleʻele a kūlohelohe paha) a i ʻole acrylic, paʻa mākou i kēia mau mea no kā mākou lawelawe mīkini Express CNC.ʻAʻole ʻae koke ʻo Acetal i nā hoʻopau ʻē aʻe, no laila e hāʻawi mau ʻia nā ʻāpana 'e like me ka mīkini'.ʻO ka Acrylic, ka maopopo, hoʻomaʻamaʻa pinepine ʻia e hāʻawi i kahi ʻano aniani.Hiki ke hana me ka lima me ka oi aku o ka oi o ka abrasive, a i ole me ka hoolei ahi.Inā makemake ʻia, hiki ke pena ʻia ka acrylic me ka pena acrylic a i ʻole i hoʻoheheʻe ʻia i ka metala no ka loaʻa ʻana o kahi ʻano hoʻohālike.
Ma waho aʻe o ka acetal a me ka acrylic, mākou i nā ʻāpana prototype mīkini CNC mai kahi ākea o nā plastics engineering.

ʻOi aku ka maʻalahi o ka hoʻopau ʻana ma mua o nā mea ʻē aʻe, no laila e ʻoluʻolu mau ʻoe e kūkākūkā i nā mea a hoʻopau me mākou ma mua o ka noi ʻana i kahi ʻōlelo.Ma muli o ka plastic, hiki iā mākou ke one, prime a me nā ʻāpana pena, hoʻopololei iā lākou (ma ka lima a i ʻole ke ahi), ka pā uila ʻole a i ʻole nā ​​​​mea hao.No kekahi mau plastic me ka ikehu haʻahaʻa, pono ka hoʻomākaukau ʻana o ka ʻili kūikawā me ka primer a i ʻole ka lāʻau plasma.

Nānā nui o nā ʻāpana prototype mīkini CNC
ʻO kahi kumu e koho ai nā mea kūʻai aku e loaʻa nā ʻāpana prototype CNC ma mua o ka paʻi 3D ʻoi aku ka kiʻekiʻe o ka pololei.ʻO kā mākou ʻae ʻana i ʻōlelo ʻia no nā ʻāpana mīkini CNC ʻo ± 0.1mm, ʻoiai e paʻa mau ʻia nā ana i nā ʻae ʻoi aku ka paʻa, e pili ana i ka mea a me ka geometry.E nānā mau mākou i nā ana ʻelele ma hope o ka mīkini ʻana, a hiki i nā mea kūʻai ke noi aku i nā hiʻohiʻona kikoʻī e nānā pū kekahi.

Hiki ke lawe pinepine ʻia nā ana me nā callipers a i ʻole micrometers akā ʻo kā mākou co-ordinate ana mīkini (CMM) he mea kūpono no ka nānā pono ʻana.Lawe kēia i ka manawa a ʻaʻole i loaʻa me kā mākou lawelawe Express CNC akā ʻoi aku ka wikiwiki ma mua o ka hoʻouna ʻana i nā ʻāpana i kahi ʻaoʻao ʻekolu no ka nānā ʻana CMM.ʻO nā mea ʻokoʻa wale nō ke koi ʻia kahi maʻamau hoʻomaʻamaʻa CMM i hoʻonohonoho pono ʻia, a i ʻole kahi ʻāpana o nā ʻāpana i mīkini ʻia a koi ʻia ka nānā ʻana he 100 pākēneka.

Nā koho hui no nā ʻāpana prototype mīkini CNC
ʻO ka 'Assembly' ma aneʻi ke ʻano o ka hoʻokomo ʻana i nā Helicoils i loko o nā ʻāpana alumini alumini a i ʻole nā ​​​​mea hoʻokomo i loko o nā ʻāpana plastik, a hiki i ke kau ʻana i nā bearings a me ka hoʻopili ʻana i nā lepili paʻi.Ua noi pinepine ʻia mākou e hoʻohui i nā ʻāpana mīkini CNC me nā ʻāpana prototype ʻē aʻe, inā paha i hana ʻia lākou i CNC machined, 3D paʻi ʻia a i ʻole hoʻolei ʻia.
ʻO ka ʻoiaʻiʻo, e hana mākou i kēlā me kēia pae o ka hui ʻana o nā prototypes hana a i ʻole nā ​​hiʻohiʻona hiʻohiʻona, e hoʻopili ana i nā ʻāpana prototype a i ʻole nā ​​​​mea hana maʻamau i waho o ka papa e like me ka mea e pono ai.ʻO kahi koho ʻē aʻe ʻo ka overmould i nā ʻāpana mīkini CNC me ka polyurethane e ka hoʻolei ʻana i ka vacuum.